OEE Chart Reports
This module is designed to generate comprehensive OEE Chart Reports using advanced filters and interactive charts. It enables users to analyze Overall Equipment Effectiveness (OEE) and production data with accuracy based on selected criteria.
1. Generate OEE Chart Reportsโ
Step-by-Step User Guideโ
1.1 Access the OEE Chart Report Sectionโ
- Open the main menu
- Navigate to Production and Quality
- Click Reports
- Select Info Graphics โ OEE Charts Reports
1.2 Understanding the Search Fieldsโ
All fields marked with (*) are mandatory.
| Field | Description |
|---|---|
| Date Range | Select the reporting period (Last 7 Days, This Month, Custom) |
| Category | Choose Machine or Operator |
| Part Status | Filter valid production records |
| Report Type | Select the required report using the carousel |
1.3 Field Validationsโ
- All mandatory fields must be selected
- Date Range defaults to the current system date
- Dropdown values are predefined to avoid incorrect input
- If no matching data exists, the system displays No Data Available
1.4 Generate the Reportโ
- Select required filters
- Choose a report from the carousel
- Chart updates automatically
- Hover on the chart to view details
- Click Clear to reset filters
1.5 No Data Found Messageโ
If no data matches the selected filters:
No Data Available
Recommended actions:
- Verify date range
- Check machine or operator selection
- Confirm production data exists for the selected period
2. Common Rules Used Across All Reportsโ
These rules apply to all OEE and Production reports.
2.1 Task Types Consideredโ
Only the following task types are included:
- TK โ Task type
- BLK โ Bulk entry
- HBLK โ Hourly entry
- ASM โ Assembly process
2.2 Part Status Consideredโ
Only valid production records are included:
- APV โ Approved
- CRJ โ Casting Rejection
- HI โ Hold for Inspection
- HR โ Hold for Research
2.3 Shift-Based Day Logicโ
All reports use shift-based day calculation.
Production Day = Operate Date + Shift Interval
This ensures correct handling of:
- Night shifts
- Shifts crossing midnight
2.4 Scheduled Maintenance (Idle Time)โ
Idle time is identified dynamically.
Only idle reasons with labelCode = SM are treated as Scheduled Maintenance.
Idle reasons are configuration-driven. No hardcoding is used.
3. Common Time Definitionsโ
Available Time
- Day-wise / Month-wise OEE โ Number of machines ร 24 hours
- Machine-wise OEE โ Selected date-time range
- Operator reports โ Actual shift duration from operator shift logs
Process Cycle Time
Process Cycle Time (Hours)
โ (Cycle Time + Handling Time) รท 60
Some reports additionally multiply this value by Production Quantity, depending on the report type.
4. Which Formula Is Used for Which Reportโ
Below is a clear reference for each report type and its formula.
- Day-wise OEE
- Month-wise OEE
- Machine-wise OEE
- Operator-wise OEE
- Operator OEE with Idle Time
- Operator Efficiency
- Production Reports
Purpose: Measure daily machine efficiency
- Net Available Time = Available Time โ Scheduled Maintenance Idle Time
- Day-wise OEE (%) = (Process Cycle Time ร Quantity รท Net Available Time) ร 100
Purpose: Overall monthly equipment effectiveness
- Availability (%) = (Available Time โ SM Idle Time) รท Available Time ร 100
- Performance (%) = Process Cycle Time รท Net Available Time ร 100
- Quality (%) = Valid Quantity รท Total Quantity ร 100
- OEE (%) = Availability ร Performance ร Quality
Purpose: Compare machine performance
- Net Available Time = Selected Time Range โ SM Idle Time
- Machine OEE (%) = (Process Cycle Time ร Quantity รท Net Available Time) ร 100
Purpose: Measure operator productivity
- Operator Available Time = Sum of shift durations
- Operator OEE (%) = (Process Cycle Time ร Quantity รท Operator Available Time) ร 100
Purpose: Measure total operator engagement
- Total Engaged Time = Process Cycle Time + Idle Time
- Operator OEE with Idle (%) = Total Engaged Time รท Operator Available Time ร 100
Purpose: Time-based utilization (no quantity)
- Operator Time = Process Cycle Time + Idle Time
- Operator Efficiency (%) = Operator Time รท Operator Available Time ร 100
Production Count
- Production Quantity = Total part produced
Day-wise Production Quantity
- Daily Production Quantity = Total part produced per day
Grafana also shows zero-production days for trend continuity.
5. How to Interpret the Resultsโ
| Observation | Meaning |
|---|---|
| High OEE | Efficient utilization |
| Low OEE | Downtime, maintenance, or low output |
| Operator Efficiency > Operator OEE | More idle involvement |
| Zero Production | No execution, maintenance, or no shift |
6. Final Notesโ
If values differ between reports, always verify:
- Whether quantity is used
- Whether idle time is included
- How available time is calculated
All reports are:
- Shift-aware
- Maintenance-aware
- Configuration-driven
- Fully aligned with Grafana
For further assistance, please contact the DMeX Support Team.